Detail VITEC 2110 Monitoring System
Monitoring System
The 2110 provides around-the-clock monitoring of machinery and processing equipment and warns operating personnel when predetermined limits have been exceeded. Individual bar graph displays give continuous indications of each channel, allowing the operator to view vibration, speed or other process variable levels at a glance. LEDs on the individual modules energize to indicate alarm, trip and pick-up status.
The unit features high-density operation, up to 248 channels of process variable monitoring. Modular construction ensures economical system expansion, without the need for field programming or returning the system to the factory for modification. The system combines the proven reliability of analog signal conditioning with the ease of use and dynamic display capabilities of a microprocessor-based system.
The 2110 comes with another valuable feature – Vitec applications support. Our experienced Application Engineers are available to help you custom tailor a system to fit your individual needs or simply answer your vibration questions. A system is only as good as the company that backs it.
Each 2110 Monitoring System is custom-configured to meet the Customer’s exact requirements. Please contact Vitec to have one of our Application Engineers help configure your system and supply a quotation.
Input
Axial position (noncontact probes)
Case expansion (extended range displacement probes or LVDT)
Differential expansion (extended range displacement probes or LVDT)
Eccentricity (noncontact probes)
Megawatt level (megawatt to mVDC transducer)
Pressure (pressure transducers, voltage or current output)
Process variables (DC Voltage or 4 to 20 mA DC transducers)
Speed (noncontact probe or speed transducers)
Temperature (RTD’s and thermocouples)
Thrust (noncontact probes)
Valve position (RVDT)
Vibration (acceleration transducers, velocity transducers and noncontact probes)
Modes
Acceleration (g or m/sec2)
Velocity (in/sec or mm/sec)
Displacement (mils or µm)
Megawatt level (MW)
Pressure (PSI)
Speed (RPM)
Temperature (F or C)
Valve position (%)
Others available on request
Ranges
0.0 to higher number, e.g., to 1.0, to 9,000
Low to higher number, e.g;., 1.0 to 50.0, 500 to 10,000
Negative to positive number, e.g., -2.0 to 8.0, -40 to +40
Filtering
Bandpass
High-pass
Low-pass
Module Sizes
Control Module: 4″ x 6-7/8″
Monitoring or Relay Module: 2″ x 6-7/8″
Frequency Response
4033-400 & 4033-500 Velocity Transducer input:
20 to 1,500 Hz ±5%
4034 Velocity Transducer input:
12 to 1,000 Hz ±10%
4060 Acceleration Transducer input: 1.0 to 1,500 Hz ±5%
4063 or 4064 Acceleration Transducer input:
1.0 to 600 Hz ±5%
4071 Acceleration Transducer input:
2.1 to 3,500 Hz ±5%
4073 Acceleration Transducer input:
1.7 to 6,000 Hz ±10%
Non-Contact Probe input: DC to 10,000 Hz ±5%
Repeatiblity
±2%
Operating Temperature Range
2110 Electronics: +32 to +122F (0 to +50C)
4033-400 Velocity Transducer: -20 to +400F (-29 to +204C)
4033-500 Velocity Transducer: -20 to +500F (-29 to 260C)
4034 Velocity Transducer: -30 to +160F (-34 to +71C)
4060 Acceleration Transducer: -100 to +400F (-73 to +204C)
4063/4064 Acceleration Transducer: -100 to 550F (-73 to +204C)
4071 Acceleration Transducer: -58 to +180F (-50 to +82C)
4073 Acceleration Transducer: -65 to +250F (-54 to +121C)
Relay Quantity
Two, standard: Power Loss and Transducer Malfunction
Optional: Up to 496 relays controlled by process variable Alarm and Trip setpoints
Number of Relay Setpoints
One Alarm and one Trip setpoint per input channel
Function of Relay Setpoints
Alarm and Trip, both field adjustable
Range of Setpoint Limits
0 to 100% of full scale
Relay Configuration
Power Loss: Normally Energized
Transducer Malfunction: Normally Energized or Normally De-energized (customer-specified), and Non-latching
Optional Relay Modules: Normally Energized or De-energized, Latching or Non-latching, customer-specified
Start-up Limit
2x multiplication of alarm and trip setpoints
Relay Time Delay
1 to 15 seconds, individually adjustable per relay
Relay Inhibit
Individual Inhibit switch for each relay in the Relay Module
First Out
Indicates first channel to exceed Trip setpoint when multiple channels have exceeded their limits
System Interrogation
Keypad allows access to parameters for each channel including monitor point ID, digital display of measured value, alarm and trip limits, System Reset and First Out Reset
PHYSICAL CHARACTERISTICS
Size
19″W x 8.75″H x 14″D (48.3 x 22.2 x 35.5cm)
Weight
15 to 25 lbs (6.8 to 11.3kg) per rack, depending on number and type of modules
Mounting
Mounting: 17.22″ x 8.06″ (43.7 x 20.5cm) panel cutout, 18.16″ x 5.75″(46.1 x 14.6cm) bolt pattern
Environmental Rating
Standard: NEMA 1
Optional: NEMA 4 or NEMA 12 enclosures
Calibration Requirements
None
Control Module / Power Supply Front Panel
16 x 2 character backlit LCD, 16-button lexan keypad. Orange LED for transducer malfunction, yellow for alarm, red for trip and first out. BNC connector for AC signal output. Four knurled and slotted screws for module mounting
Universal Module (Signal Conditioning) Front Panel
Four 50-segment LCD bargraphs with blinking segments for alarm and trip setpoint levels, and indications for OK (transducer malfunction), A (Alarm) and T (Trip) for each channel. Yellow LED for alarm, red for trip, green for OK. Eight 20-turn potentiometers (setpoint adjustments).
Speed Module Front Panel
4-digit LED display, toggle switch for selecting alarm, trip or running speed. Yellow LED for alarm, red for trip, green for phase lock. Two knurled and slotted screws for module mounting
Relay Module Front Panel
Six 20-turn potentiometers for time delay adjustment, 6 DIP switches for relay inhibit. Two knurled and slotted screws for module mounting
Key Phase Module Front Panel
Four BNC connectors, engraved panel for BNC designations. Two knurled and slotted screws for module mounting
System Rack Rear Panel
Terminal blocks for connection of power, input and output signals.
MATERIAL CHARACTERISTICS
2110 Material
Epoxy coated aluminum front panels; zinc plated steel rack, G-10 epoglass and copper PC boards; metal and plastic switches, connectors and terminal blocks
Transducer Material
4034, 4033-400 and 4033-500 Velocity Transducers: anodized aluminum
4060, 4063, 4064, 4071 and 4073 Acceleration Transducers and Non-contact Probes: stainless steel
ELECTRICAL CHARACTERISTICS
Supply Voltage
120/240V 50/60 Hz AC, or 105 to 150V DC
Relay Type and Rating
Dry contact SPDT, 5A @ 150V DC non-inductive
Transducer Input
4033-400, 4033-500 Velocity Transducers: 200mV/in/sec pk
4034 Velocity Transducer:
460 mV/in/sec pk
4060, 4063, 4064 Acceleration Transducers:
1,050 pC/g
4071, 4073 Acceleration Transducers: 100 mV/g pk
Non-contact probes:
200 mV/mil pk
Analog Output
0 – 5V DC or 4 – 20 mA DC
AC Signal Output
Acceleration Transducer input: 100 mV/g pk
Velocity Transducer input: 100 mV/in/sec pk
Non-contact probe input: 200 mV/mil pk
MOUNTING RACK
The first rack in each system is referred to as the “Master” rack, as it will typically house the control module/power supply and up to six additional monitoring modules. Additional mounting racks are referred to as Slave racks, and are capable of housing up to eight monitoring modules or specialty modules, in any combination.
CONTROL AND POWER SUPPLY MODULE
The 2110 Control Module/Power Supply is a double-wide module located in the first two positions in the Master rack. This module is capable of operating up to 248 channels of continuous monitoring. The keypad allows for system interrogation, providing such features as monitor point ID and digital display of measured values.
LED indications for pickup malfunction, alarm and trip conditions, and first out are located on the front panel, providing the operator a quick visual indication of the status of the channel being interrogated. A buffered AC signal is available at the BNC connector, allowing analyzers or other devices to be interfaced easily.
By selecting a channel via the keypad, the corresponding AC signal is connected to the output jack. Channels can be selected either by the Next or Previous keys, or by the lettered/numbered keys.
SIGNAL CONDITIONING MODULE
High-Density Monitoring Modules
Plug-in modules with bargraph displays have continuous signal conditioning for up to four channels of input per 2″ wide module.
In addition to displaying the level of the measured channel, the bargraph display indicates the alarm and trip setpoint for each of the channels with blinking segments in the bar graph. Monitoring points which require four setpoints use two module channels per individual input. In general, there are five different types of signal conditioning modules.
Type 53265-2 modules monitor four separate transducers, with one positive Alarm and one positive Trip setpoint per transducer.
Type 56265-3 modules monitor two separate transducers with one positive and one negative Alarm and Trip setpoint per transducer.
Type 53265-5 modules have the same setpoint configuration as the 53265-3 modules, but utilize a dual-voting system for each point of monitoring.
Type 53265-6 modules have channels A & B configured per Type 53265-2 and channels C & D configured per Type 53262-3.
Type 53265-7 modules monitor four separate transducers with one negative Alarm and one positive Trip setpoint per channel.
Other modules can be custom tailored to specific application requirements
DIGITAL SPEED MODULE
Digital Speed Module
Input: Non-Contact Probe
Analog Output: 0-5V (standard) or 4-20mA DC (optional)
General: The Digital Speed Module provides a single channel of speed monitoring. Digital circuitry is used to allow monitoring accuracies of ± 1 RPM.
Display: A digital display provides a continuous indication of speed in RPM.
Setpoints: Two individually adjustable setpoints are available for alarm and trip purposes. Moving the toggle switch to the alarm or trip position displays the alarm or trip setpoint on the digital display.
Module size: 2″ wide x 6-7/8″ high, uses one module space.
RELAY MODULE
Relay Module
Each Relay Module contains six (6) relays to be used for alarm or trip purposes.
Rating: Each relay is an SPDT relay rated 5A @ 150V DC non-inductive load. However, the 6 relays can also be configured as three (3) DPDT relays.
Time Delay: Each relay has an individual, front panel accessible time delay adjustment that can be adjusted from one (1) to fifteen (15) seconds.
Relay Inhibit: The relays can be inhibited individually by a switch behind the front panel nameplate. The entire module can also be inhibited by a customer-supplied switch closure connected to the rear terminals.
Relay State: Each relay can be set individually to be latching or non-latching, failsafe or non- failsafe. Each relay provides a common, NO and NC contact connection on the rear terminal strip.
Module Size: 2″ wide x 6-7/8″ high, uses one module space.
Also available with indicating LEDs.
KEY PHASE MODULE
Key Phase Module
Input: Non-contact probes
Analog Output: None
Display: None. This is a special four-channel module that provides signal conditioning for key phase application. The module provides four BNC jacks that provide a pulsed output for each of up to four different key phase channels.
Operation: The key phase module provides a 10-volt square wave output signal upon sensing of a slot in the shaft. The circuitry of this module exceeds the API specifications by allowing the input signal circuit to be adjusted for various depths of slots.
Module Size: 2″ wide x 6-7/8″high, uses one module space.
BLANK MODULE
Blank Panel
Blank panel covers unused mounting rack spaces.
SYSTEM FLEXIBILITY
The high-density monitoring modules are built using simple, reliable components: the Universal Board with four-channel LCD display and dual signal conditioning cards. Measured values are continuously displayed on the four-channel LCD. Setpoint levels appear as blinking segments, on each bar graph display. Modules are custom-tailored to fit your precise requirements – there is no operator set-up or programming necessary.
Across the top of each module is a row of color-coded LEDs which indicate the status of that module. If an alarm or trip level has been exceeded, the appropriate LED will energize. Located below each bar graph is an “OK”, “A” and “T” that indicates that channel’s status within the module.
Behind each engraved name tag is a row of adjustable pots. The pots allow the operator to independently adjust the alarm and trip setpoint levels for each channel. Setpoint levels are displayed digitally on the Control Module display, and as a blinking segments on that particular channel’s bar graph.
FEATURES
Economical cost per channel with high quality protection
Single AC output with ability to select up to 248 channels
Compact design – 32 channels per 19 inch rack
Local or computer-directed system capability
Full time alarm, trip and pick-up status indication
One power supply per 248 channels
Standardized design – pre-engineered for cost-effective addition of options
Can be interfaced with existing transducers for cost-effective retrofit of obsolete systems
Modular design for easy expansion
Choice of 0-5V or 4-20mA DC analog output
User-friendly keypad for system interrogation
Easily interfaced with analyzers – computer interface option available
No operator setup or programming is required
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