CCWR Retrofit Wireless Kit

Load Cell

Applications
Oil Well Pumps
Key Features
Compatible with most wired pump-off control (POC) load cells
UL Approved Class 1, Div 1
100ft – 1,000ft (30m - 300m) range
100 readings per second
Position sensing capability
12 to 18-month battery life
High signal strength
Encrypted communication
Environmental protection to IP67
Rated -70°F to 175°F (-55°C to 80°C)

product description
The CCWR is a wireless communication kit that can be retrofitted to any existing
POC load cell currently in use in pump-off control systems within the oil and gas
industry
The purpose of the kit is to replace the conventional wired connection, which
can degrade over time due to the repetitive motion of the pump jack. The CCWR
eliminates the cable by creating a wireless connection between the POC load cell
and the base unit, located inside or near the controller box. This means eliminating
costly well shutdown due to cable failure.
The CCWR comprises of two parts; the remote wireless unit which attaches to the
load cell, as well as the base unit which is mounted nearby.
The CCWR is at the forefront of wireless technology in the current market. It has
extremely low power consumption and a long battery life, delivering a continuous
flow of data with exceptional signal strength. It features a position-sensing
capability, which is synchronized with the load measurement, eliminating the
need for hall effect sensors or inclinometers.
The unit comes in a robust enclosure ideal for harsh environmental conditions.
The battery compartment is easily accessible and holds an inexpensive and
readily available D-cell battery.
applications
Pump-off control systems in the oil and gas industry

key features
Compatible with most wired POC
load cells
100 – 1,000ft (30-300m) range
100 readings per second
Position sensing capability
12 to 18-month battery life
High signal strength
Encrypted communication
Environmental protection to IP67
Rated -70° to 175°F (-55° to 80°C)
approvals
UL Approved Class 1, Div 1
FCC Approval

specifications
Typical System Specifications with Flintec CC1 and CC3
Variants/Capacities lb 30k & 50k
Rated Load Output (RO) mV/V 2.00 ± 0.5%
Non-Repeatability % RO ± 0.1 min
Static Error Band % FS Max ± 0.50
Compensated Temperature Range °F (°C) -14° to 150° (-25° to 65°)
Safe Operating Temperature Range °F (°C) -70° to 175° (-55° to 80°)
Temperature Effect on Zero % RO/°F Max ± 0.0075
Temperature Effect on Output %RO/°F Max ± 0.005
Zero Balance % RO Max ± 1
Weight, (Appr. Remote Unit + LC e.g. CC1) lb Nom. 4.2
Fatigue Rating (compression) Cycles Min@Capacity 50,000,000
Shock Rating g Up to 500g
Vibration Rating MIL-STD-810G 514.6; 516.6
Load-Cell Requirements
Rated Load Output (Nominal RO) mV/V 2
Excitation Voltage V +5VDC to +10VDC
Insulation Resistance (100VDC) MΩ ≥500
Bridge Resistance Ω ≥ 350
Protection According to EN 60529 IP67
Electronics Specification
Remote and Base Transceiver Units Matched Mac ID (32bit) Specific; No External
Connection - Paired Unit
Data Rate Readings/Sec 100
Radio Frequency Band GHz 2.45
Radio Channels Selectable (*) 14
Telemetry Range Feet (Meters) (*) 100 - 1000 (30-300)
RF Power Output- Remote Unit dBm (*) 13-15.5

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